lincoln electric

The Tomahawk® 1025 and 1538 Plasma cutting machines are built to handle harsh environmental conditions using Lincoln tunnel technology to separate the PCB’s and sensitive parts from the contaminating cooling airflow. The improved mains voltage tolerances and robust metal case with large protective rubber corners also make these machines suitable for operation on site with a generator or within a workshop environment. The Lincoln Tomahawk® concept for Plasma cutting focuses on three elements: S – An innovative and patented striking system preserves the electrode tip and extends its lifetime. P – Circular enhancements with improved radial airflow and innovative electrode/nozzle design concentrate the plasma stream. L – The internally cooled electrode and torch head and electrode/nozzle design considerably increase their lifetime. Features • Starting: innovative advanced arc starting without HF. • Performance: innovative advanced electrode and nozzle design. • Longer lifetime: innovative advanced design increases lifetime of consumables. • Faster: higher travel speeds and plate thickness. • Flexible: multiple torch configurations. • Different materials: mild steel, mtainless mteel, aluminium and many more. • Concentrated plasma stream: less heat input, less distortion.

Idealarc® DC-1000, Idealarc® DC-1500 : Industrial DC Multi-process welders If an application requires pure welding power combined with multi-process power, then the Idealarc® DC-1000 with 1300 amps of smooth DC output is your best investment. Designed for Semi-automatic and automatic welding, the precise control of the Idealarc® DC-1000 provides superior MIG, flux-cored, submerged-arc welding and excellent air carbon arc gouging with up to 16.0 mm diameter carbons. The Idealarc® DC-1500 is a multi-process DC arc welding power source for automatic welding applications. It produces outstanding arc characteristics on both constant voltage and constant current processes for great welding versatility from a single power source. A single range full output control potentiometer provides outstanding welding performance. Features (Idealarc® DC1000) • 500 amp output connections provide enhanced arc characteristics for low amperage flux-cored (FCAW) and MIG welding procedures. • Single range control for precise output control and easy operation. • Terminal strip and output studs for remote connections and cable. • Low profile case allows installation of a work-bench and stacking up to 2 machines to conserve floor space. • Removable side panels for easy access to internal parts. • Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%. • Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion. • Seven-year warranty on power rectifier Features (Idealarc® DC1500): • Full range output voltage control for easy operation and precise output control. • Mode switch used to select the desired output characteristics for the process being used. • Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%. • Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures. • Function lights built into the printed circuit boards speed diagnostics. • Windings and rectifiers protected against moisture and corrosive environments. • Removable side panels for easy access to internal parts. • Recessed front panel protects operating controls. • Terminal strip and output studs for remote connections and cable. • Seven-year warranty on power rectifier.

Key Features: The Idealarc® AC1200 submerged arc power source is specifically designed for operation with Lincoln Electric’s NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance. FEATURES • Scott® connection taps standard for two AC welding heads operated in tandem • Rheostat adjusts the output settings while welding or at idle • Three output studs with overlapping ranges • ±10% input line voltage compensation for maintaining weld consistency • Thermostat protection from current overload and excessive temperatures • Terminal strip for remote control and wire connections and output studs for welding cables • Removable side panels for easy access to internal parts • Windings and rectifiers protected against moisture and corrosive environments • Seven-year warranty on power rectifier

Processes: Flux-Cored, Submerged Arc Product Number: K356-2 Input Power: 115 VAC 50/60 Hz Wire Size Range: .035 - 7/32 in. (0.9 - 5.6 mm) Wire Feed Speed Range: 25-775 ipm (0.6-16.5 m/min) Net Weight/Dimensions (H x W x D): 41 lbs. (18.6 kg) 12.75 x 18.5 x 22.25 in. (324 x 470 x 565 mm) APPLICATIONS: 􀀁 Heavy Equipment Fabrication 􀀁 Structural Fabrication FEATURES *Operating Versatility - Choice of gear ratios allows use of a wide range of wire sizes and wire feed speeds. *Compact Units With Excellent Flexibility Mountable on simple fixtures or the most complex automated production lines. *Rugged Construction - Minimizes downtime and maintenance costs. RECOMMENDED LINCOLN ELECTRIC POWER SOURCES: Idealarc® DC-600, DC-655, DC-1000, DC-1500 and CV-655. WHAT’S REQUIRED: *Nozzle Assembly *Control Cable *Weld Power Cable *Power Source *Wire Reel(s) and mounting WHAT’S INCLUDED: *10 ft. (3.1 m) Control Cable *Specific Drive Roll Kit with Each Head *Wire Straightener with Each Head

Processes: Flux-Cored, Submerged Arc Product Number: K210-2 NA-3S Controller K388-2 NA-4 Controller K208A NA-3S/NA-4 Head K209A NA-3SF/NA-4F Head AC Input Power: 115/1/50/60 Wire Size Range (Varies by Model): .035 - 7/32 in (0.9 - 5.6 mm) Wire Feed Speed Range: NA-3S: 25 - 650 ipm (0.6 - 16.5 m/min) / NA-4: Subject to arc voltage used Net Weight/Dimensions (H x W x D) NA-3S: 44 lbs. (20 kg) 11.0 x 13.5 x 12.3 in. (279 x 343 x 312 mm) NA-4: 35 lbs. (16 kg) 11.0 x 13.5 x 9.70 in. (279 x 343 x 246 mm) FEATURES *Operating Versatility - Easily adapt to a wide range of wire feed speeds and wire sizes. *Compact Units With Excellent Flexibility - Fit into simple fixtures or the most complex automated production lines. *Rugged Construction - Minimize downtime and maintenance costs. RECOMMENDED LINCOLN ELECTRIC POWER SOURCES * NA-3S: Idealarc® DC-600, DC-655, DC-1000 and DC-1500 * NA-4: Idealarc® AC-1200

ArcLink®-enabled Controller for Power Wave® AC/DC 1000® SD Systems: The MAXsa® 10 controller offers a single monitoring and control point for the entire hard automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands. Key Features: •Severe Duty Ready – The controller is IP23 rated and ready for operation in harsh environments. • Pendant Box – Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink® extension cable. • Eight Procedure Memories – Pre-set and save your optimal welding parameters for repeating applications and recall later for fast changeovers. • User-Friendly Controls – Clear digital display and controls make it easy to set weld modes, AC operation, strike/start/end options, travel stop/ start, timers and other parameters. • Limit Control – Apply operator procedure limits or lockout on any or all parameters. • Waveform Control Technology® – Allows the user to choose from a library of pre-programmed weld modes. Parameters for each mode can be adjusted within a limited range to achieve optimal balance between deposition rate and penetration.

APPLICATIONS: *Construction *Aerospace *Fabrication *Automotive *Production *Weld Training FEATURES *PowerConnect® Technology (Patent-Pending) – Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range. *Tribrid® Power Module – Exceptional welding performance with high power factor and efficiency. *CheckPoint® – A cloud-based system to view or analyze your welding data. Track equipment usage, store weld data, configure fault limits and more. *Optional 115V (10A) AC Duplex Auxiliary Power Receptacle – Features patent-pending Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current). *Compact and Durable Case – IP23 rated to withstand harsh environments. *Standard Ethernet – Allows for effortless software upgrades through powerwavesoftware.com

Submerged Arc Wire Feeder Rover™ Tractor is a self-propelled automatic tractor designed for submerged arc welding. It easily follows the welding joint when moving along the required track sections (sold separately). It can be connected with the POWERPLUS™ 1000HD,Idealarc® DC-1000 and Idealarc® DC-1500. The Rover™ Tractor is sturdy, durable and has a compact profile. It can be used to weld a wide range of thicknesses of mild steel, low alloy steel or stainless steel. The Rover™ Tractor is the ideal choice for welding applications such as shipbuilding, structural steel, boilers and pressure vessels. Advantage Lincoln: ● Stable travel speed for consistent welding results. ● Ability to preset the wire diameter (2.4 to 4.8mm) for optimized arc startings. ● Easy adjustment of head and torch. ● Standard wire straightener to provide stable feeding with less power loss. ● Duty cycle: (1,000@100%) 1,200A @ 60% ● Easy to understand operation panel. Design Features ● Ability to preset amps and volts. ● Wire diameter selection helps to optimize the welding performance using diameter-specific welding parameters. ● Fixed point start function allows for precise wire positioning. ● Touch sense function ensures that the wire stops when touching the plate.

Features • 380-575 VAC, 50/60 Hz Voltage Input – offers the ability to be connected anywhere in the world. • No hardware reconfiguration required with easy polarity switching – eliminates downtime. • Easy to parallel machines or run multiple arcs. • 3-Phase voltage Input – eliminates the imbalance associated with transformer-based AC welding machines. • 95% power factor correction – enables connection of multiple machines on the same plant infrastructure for lower installation costs. • Severe duty – can be stored outdoors. IP23 rated. • ArcLink®, ethernet and DeviceNet™ communication – offers remote process monitoring, control and troubleshooting. • True Energy™ – measures, calculates and displays instantaneous energy in the weld for critical heat input calculations. • Production Monitoring™ 2.2 – track equipment usage, store weld data and configure limits to assist in welding efficiency analysis. • Software based controls – can be upgraded as new features become available. • iARC™ digital control – 90 times faster than the previous generation, delivering a responsive arc.

Lincoln Electric Power Wave PW 1000

The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate – only one operator is usually required. It is designed to be used with a variety of Lincoln DC constant voltage and constant current power sources. The rugged, lightweight unit permits quick movement to the next joint. Its compact size fits through small openings and confined spaces. Butt and fillet welds can be made on heavy plate or steel as light as 12 gauge (2.5mm). The LT-7 Tractor is ideal for the following applications: ship and barge building, storage tank erection, bridge deck installation, beam, girder or column fabrication, and long seams on heavy weldments.

GTAW PROCESS TIG welding produces an precise weld and is a commonly used as high quality welding process. TIG welding has become a popular choice of welding processes when high quality, precision welding is required. DC polarity is used in most welding applications. It produces a smoother welding output compared to AC. It creates a more stable arc, easier welding and less spatter. You can also either use DC negative for faster deposition rates when welding thin sheet metal or use DC positive for more penetration into the steel. Advantages:  Produces very high-quality, superior welds,  Leaves no slag or splatter.  Particularly high visual quality of weld seams  Uses a number of shielding gases including Helium (He) and Argon (Ar)  Is easily applied to thin materials and Welding yields low distortion,  Welds can be made with or without filler metal  All welding positions are possible